In anticipation of the September 20, 2003 opening of the Parklands/MixedWoods Gallery, we have been keeping you up-to-date with behind-the-scenes stories of its development. The next element to be featured is the creation of a family for the Parklands/Mixed Woods Gallery’s Ukrainian Rye Farm Diorama.

Museum Sculptor Ota Pavlik (retired) applies plaster strips to volunteer model Ann Szabo
From uneven skin tone, freckles and veins to individual eyelashes and tiny facial hairs, the five full-sized mannequins of the Parklands/Mixed-Woods Gallery’s Ukrainian farm family are so lifelike, Exhibit Artist Kathleen Fonseca says she is often startled by the figure of the father currently being stored in her workshop.
“The mannequins are like anything else we create here at the Museum,” said Fonseca. “Just like the flowers, plants, bats or snakes that will be on display in the Parklands/Mixed Woods Gallery, the human figures simply have to be realistic. We try our best to create figures that look exactly as they would in their environment to ensure the experience is as real as possible for our visitors.”
This means going to extraordinary lengths. From the making of plaster molds to the period clothing and the artistry of the final details, the process of creating a human figure is lengthy and painstaking.
The project began approximately four years ago headed by Museum Sculptor Ota Pavlik (retired) and former Associate Curator Of Multicultural Studies Stan Carbone, and is now being completed by Diorama Artist Betsy Thorsteinson, and Curator of Social History Sharon Reilly. The team sought out volunteer models who were willing to go through the challenging experience of being wrapped with plaster.

Pavlik and Fonseca wrap volunteer model, Rodney Kraynyk's, torso
The plastering of the human models was undertaken in two sections that included the legs and abdomen, and the torso and arms.
The plaster, applied in strips layer by layer, measures about one-quarter inch thick when dried and hardened. In order to maintain the awkward and uncomfortable positions required to fashion the mannequins as they would appear in the diorama, the models supported themselves with the help of farm implements and wooden stands during the plastering process. Once the plaster was dry, Museum artists cut the suit with a saw to remove it, just like the process of removing a cast from a broken arm.
By far the most difficult part of the process is the wrapping of the head, taking approximately three hours to complete and leaving only two small holes under the nostrils for breathing. According to Fonseca, the molding materials and plaster jacket are actually quite heavy, and warm up as the plaster hardens.
“We weren’t able to completely wrap the young girl’s head as it would have been quite scary for her,” said Fonseca. “We left part of the nose and the eyes uncovered and molded each ear separately so it would be a little less unpleasant. Her head is still in the process of being sculpted.

Mannequin of the father nearing completion
To make molds of the face, ears, arms and hands, legs and feet, we used plastident, a material used to form dental impressions. This material is lighter, has a minty-fresh smell, and doesn’t irritate the skin. The difference is that we have to pour plaster into these molds immediately. All these separate molds are then joined together with plasticine and sculpted as a whole, then a rubber mold will be made from it. We are still in the process of making this final mold.”
To make hand and head molds for the remaining four mannequins, Museum artists used silicon. A thick, white substance that dries within minutes, silicon captures incredible detail from the laugh lines and pores of the face to fingerprints. Once the flexible silicon molds have dried and been removed, resin is poured into them to harden, creating the mannequins’ realistic face and hands, parts that won’t be covered by clothing.
In the final stages, Thorsteinson went to work on the meticulous detail, airbrushing the visible parts with skin-toned oil paint, and adding freckles, veins and eyelashes one by one. A wig maker was contracted to create the hair and a mustache for the mannequins, and extra hair was added around the hairline and eyebrows.
Lee-Ann Blase, a Museum conservation department volunteer with a clothing and textiles degree, was charged with the tasks of taking the mannequins’ measurements and researching and creating accurate period clothing.
“I visited the Stuartburn region museum with Sharon Reilly, and I studied photographs from the era to determine the types of natural fabrics and colours to use,” said Blase. “This has been a really wonderful experience for me as I have made clothing and worked in conservation in the past, but I have never had to make clothing appear old. The usual processes such as dyes and painted-on dirt work well for the theatre where the audience is far away, but they aren’t suitable when the audience can get within four feet of the figure,” said Blase, of the process that has seen her using sand paper and wire brushes to rough up the fabric, mimicking perspiration stains with three-day old tea, placing garments outside to fade them in the sun and even wearing the clothes to give them a used look.

A lasting impression of volunteer model Kibsey at 10 years old
“All this work really is worth it : it may be incredibly time-consuming but the end result really is something to see,” said Fonseca. “Sure, we could have purchased pre-made mannequins like those used in stores but the impact wouldn’t be the same. The lifelike quality of these mannequins is what brings the story to life.”

Completed mannequin of the mother
With the Parklands/Mixed Woods Gallery nearing completion, the Ukrainian family will soon be placed in the Rye Farm Diorama where Museum visitors can get a glimpse into the life and times of Manitoba’s early 20th century settlers.